A Production Gear Extruder for Extruding Pharmaceutical Compounds
The Caleva Model 100 is a gear type extruder, designed to impart very little work to the pharmaceutical product as it is processed. This reduces problems caused by the material overheating or drying out.
The Extruder 100 is a gear type extruder which makes it different from the screen type Extruder 20 and Extruder 35. The Extruder 100 is a little bit larger than the Caleva Model 40 Extruder and its capacity complements the Caleva Model 700 Spheronizer.
In gear extruders, extrusion is performed by two detachable, contra rotating gears. The wet mass is introduced into the void between two contra rotating gears which forces the product through the extrusion holes located at the root of each gear tooth. The extrudate exits from the center of each gear providing a dense, high quality extrudate.
The Extruder 100 is suitable for most low pressure wet extrusion processes used in solid dosage processing. Gear extruders generate minimum heat without working the product excessively, making the Extruder ideally suited heat sensitive pharmaceutical products. Furthermore, gear extruders offer the advantage of being able to alter the density of the extrudate by using inserts with different depth die holes. This design flexibility allows gear extruders to be used on many different types of materials and allows you to optimize the extrudate density on any given material.
Features
- Ideal extruder for heat sensitive products, or where a high density extrudate is desired.
- Detachable extrusion gears with replaceable extrusion die inserts.
- Change the density or diameter of the extrudate by using different die inserts.
- Standard extrusion die has 1 mm ⌀ x 4 mm deep drilled holes.
- Suitable for most low pressure wet extrusion processes.
- GMP design.
- Simple control structure requiring minimum operator training.
- Integrate with a Caleva Model 700 Spheronizer Twin for continious production.
- All contact parts in 316 stainless steel, Lexan and HDPE.
- Cabinet in brushed 304 stainless steel.
- Product working capacity is suited to the Caleva Spheronizer Model 700.
- Drive shafts mounted in substantial tapered roller bearings, eliminating the need for bearings at forward end of processing area.
- Applications in the pharmaceutical, chemical, agricultural, and a wide variety of other industries.
- Special features to meet individual requirements.
Options
There are a number of options available to suit your application. Feel free to call us so we can determine which options are suitable for you.
The options available are:
- Additional interchangeable die inserts.
- Dies ranging from 0.8 to 2.00 mm ⌀.
- Automatic product feeder.
- Can be integrated with Caleva Spheronizer 700 or 700 Twin.
- Data acquisition package.
- Automatic loading system.
- Installation, start-up and training.
- Material certificates for product contact surfaces.
- IQ OQ Document Package.
- FAT and SAT.
Specs
| Loading: | Manual, with feed tray positioned above inlet. |
| Overall Dimensions (mm): | 1,150W x 710D x 1,150H |
| Weight: | 710 Kg |
| Cabinet: | Grained 304 SS |
| Contact Parts: | 316 SS, food-grade plastic, and Acrylic |
| Controls: | Control panel with extrusion gear RPM display; speed adjustment dial; Interlocks, & Running lights;Power ON/OFF, Start/Stop, Reset, & E-Stop buttons. |
| Processing Capacity: | Up to 200 Kg/hour(product dependent) |
| Extrusion Gear Speed: | 25-30 RPM |
| Standard Die Holes: | 1mm ⌀ x 4mm deep |
| Motor: | 7.5 Kw |
| Utilities: | Electric 480 VAC 3PH 60 Hz, or to customer's requirements |
| Documentation: | Installation/Operation Manual |
| Specifications may be subject to change without notice. | |
Videos
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Pictures
